PCB Design Cost

Our Two Core Service Tiers

1.Schematic to Production Pack(Our Recommended&Most Efficient Path)

You provide the functional circuit diagram(schematic), and we handle the entire physical implementation.

What You Provide: Complete schematic capture(in OrCAD, Altium, KiCad, etc.), key component specifications, and basic mechanical constraints.

What We Deliver:

● Manufacturing-Optimized PCB Layout: Layer stack-up design, component placement, routing, power/ground planning, and critical signal handling.

● Industry-Standard Gerber Files: The universal language for PCB fabrication, including drill files and drawings.

● Comprehensive BOM(Bill of Materials): A structured, sourcing-ready list with Manufacturer Part Numbers(MPNs)where possible.

● Assembly Drawings&Pick-and-Place Files: Everything needed for error-free SMT assembly.

2.Concept to Complete Design(For Well-Defined Projects)

Start with a functional idea, requirement list, or block diagram. We partner with you to define the full specification and execute the design.

Ideal For: Product iterations, well-understood functional modules(power supplies, sensor interfaces, LED drivers), or when you need to offload the entire electronic design process.

Our PCB Design Process:

● Requirements Analysis: We clarify functionality, performance, size, cost, and environmental targets.

● Schematic Design: We create the circuit diagram, select components, and run basic simulations.

● Full PCB Implementation: We then proceed with the complete layout and file generation as in Tier 1.

How Much Does PCB Design Cost?

PCB design cost varies from project to project because every circuit board has different functional, mechanical and manufacturing requirements. A simple two-layer control board requires much less engineering work than a multilayer board involving high-speed interfaces, BGAs, controlled impedance or strict size limitations.

SENTAK does not apply one fixed PCB design price to every project. We evaluate the files, technical requirements and required deliverables before providing a project-based quotation.

Our PCB design cost evaluation generally covers:

Schematic review or schematic capture
Component library and footprint creation
Board outline and mechanical constraints
Component placement
Layer stack-up planning
Power and ground design
Signal routing
Controlled impedance requirements
Design rule checks
DFM and DFA review
Gerber and drill file generation
BOM preparation
Pick-and-place and assembly drawings
Engineering revisions

PCB fabrication, electronic components, PCB assembly and testing can be quoted separately or included as part of a complete design-to-production solution.

Factors That Affect PCB Design Cost

Cost Factor	How It Affects the Project
Design starting point	A project with a completed and verified schematic normally requires less work than a concept that still needs circuit development and component selection.
Board size and shape	Irregular outlines, restricted dimensions and complex mechanical requirements increase placement and routing work.
Number of layers	Multilayer designs require additional stack-up planning, power distribution and signal routing analysis.
Component count	A larger number of components increases library preparation, placement, routing and verification time.
Component packaging	Fine-pitch BGAs, QFNs and dense connectors may require microvias, via-in-pad structures or more advanced fan-out planning.
Routing density	Limited board space, narrow trace spacing and dense component placement increase design complexity.
High-speed signals	USB, HDMI, PCIe, Ethernet, DDR and other high-speed interfaces may require length matching, differential-pair routing and signal-integrity control.
Controlled impedance	Impedance requirements affect material selection, stack-up, trace width and spacing.
Power requirements	High-current circuits may require wider traces, copper pours, thermal analysis and heavier copper.
PCB technology	HDI, rigid-flex, flex, RF, metal-core and heavy-copper boards require specialized design knowledge.
Compliance requirements	Medical, automotive, aerospace and industrial projects may require additional documentation, traceability and design verification.
Delivery schedule	Urgent design projects may require additional engineering resources and priority scheduling.
Number of revisions	Major changes to the schematic, board dimensions or component selection can increase the final PCB design cost.

Why Partner with Us for PCB Design?

Eliminate Handoff Errors: The team that designs the board also builds it. This seamless integration prevents misinterpretation and speeds up prototyping.

Predictable Cost & Schedule: Our manufacturing-aware design process minimizes surprises, reducing the need for multiple board spins.

Focus on Your Core Innovation: Free up your team to work on software, algorithms, or system integration while we handle the board-level implementation.

PCB Design Cost FAQ

Is PCB design charged by the hour or by the project?

SENTAK generally prepares a project-based quotation after reviewing the design scope, technical complexity and required deliverables. Major changes outside the confirmed scope may be evaluated separately.

Does the PCB design quote include fabrication?

PCB design, bare PCB fabrication, component sourcing, PCB assembly and testing are different cost categories. They can be quoted separately or combined into a complete project quotation.

Can I get a PCB design quote with only a product idea?

Yes. Please provide a functional description, block diagram, target dimensions, interfaces and expected operating conditions. Our engineers can evaluate whether the project requires complete schematic design or only PCB layout support.

Does a multilayer PCB always cost more to design?

In most cases, multilayer boards require more stack-up planning, routing and verification. However, the final design cost also depends on component count, signal speed, routing density and mechanical constraints.

Can DFM reduce the total project cost?

Yes. Manufacturing-focused PCB design can help avoid unnecessary processes, reduce production risks and decrease the chance of prototype revisions.

How can I reduce my PCB design cost?

Provide a verified schematic, complete component information, clear mechanical drawings and stable project requirements. Avoiding major changes after routing has started can also reduce additional engineering work.

Request a PCB Design Cost Estimate

Send us your schematic, block diagram, BOM, mechanical drawings or product requirements. SENTAK will review the project scope and provide a PCB design cost estimate based on board complexity, required engineering work, deliverables and production requirements.